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The Differences Between Semi-Automatic and Automatic Labeling Machines

According to the names, it goes without say that the automatic label applicator will be faster compared to the semi-automatic one. Apart from speed, there are other numerous differences; you should know this. Considering the design of the label applicator, the types of packages you want to label, the types of labels you use and the speed of your line of production will enable you to choose the ultimate machine. There is a difference in how the machines are activated and loaded, although both of them have automatic label application. A semiautomatic applicator is used in applying labels to lined up containers.

The machine is loaded by hand for batches of small products, and faster labeling is achieved by integrating it in your production line. The machine is triggered by a connected machine or a switch operated by an employer to apply the label. On the other hand, automatic applicators will have a system for positioning the containers to be labeled. To enable the container be labeled multiple times, there are automatic machines that can reposition them severally. Selecting the ultimate machine will, therefore require you to match the up-from costs of the machine with operating costs while also looking at the flexibility.

Compared to automatic label applicators which cost tens of thousands, semi-automatic machines are less cheaper. With the semi-automatic, you will need to employ a worker to operate the machine, hence increased operation costs. The human intervention needed by fully automatic machines is less such as calibration. When it comes to package flexibility, semi-automatic machines are constrained to one container type such as either rectangular or oval. The models for labeling various containers like wine bottles, cosmetic containers and e-liquid bottles are available.

Less time will be taken to set up if the machine is more specialized. The benefit of automatic labeling machines is that they accommodate a wide range of products and they will allow you to change shapes and sizes of the containers on the production line. More time will be required to configure the label applicator for every container type and label. Semi-automatic are designed in a manner that allows them to apply one label. Multiple label application can be done if you come up with clever spool design.

However, the added positioning will lead to an increased rate of labeling errors. The label position will be detected by the sensors that are fitted on the machine. For plastic, foil and paper labels, light sensors will work. When selecting between the two designs, speed is not very important. In the market, there are types of semi-automatic machines that have the same rate as automatic label applicators. For high-speed production requirements, automatic applicators are used. What will determine the application rate in semi-automatic machines is the container type and label size.

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